Tech Transfer and Scale-Up for a CAR-T Manufacturing Program


CLIENT OVERVIEW 

A next generation CAR-T therapy company transitioning from an academic manufacturing process to a  commercial capable CDMO platform.


CLIENT CHALLENGE 

Documentation varied across academic groups, equipment decisions were pending, and the CDMO  required clearer process definition. Timelines for engineering batches were aggressive.


PIONEER ENGAGEMENT 

  • Created a complete tech transfer package from fragmented academic documents 

  • Developed process maps, material lists, equipment strategy, and risk assessments 

  • Supported CDMO evaluation and selection with capability benchmarking 

  • Led on-site transfer activities and documentation creation 

  • Developed validation strategy and PPQ roadmap 

  • Trained CDMO staff to ensure consistent process execution


KEY DELIVERABLES 

  • Tech Transfer Plan 

  • Process maps and risk assessments 

  • Equipment and material lists 

  • CDMO scoring model 

  • Validation and PPQ strategy


OUTCOME 

Engineering batches executed successfully and on schedule. The CDMO demonstrated strong process understanding and alignment with long-term manufacturing objectives.


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